Application: EXAIR, the fourth generation of ion gas gun
Application target: EXAIR fourth generation ion air gun eliminates the static application of plastic tube inner wall!
Problems encountered by customers:
A manufacturer of plastic film tubes for packaging applications with a diameter of approximately 25 mm and a long tube of 152 mm. After the tubes are removed from the production line, they must ensure that there are no excess debris or dirt on the plastic film tubes before they are ready for packaging and shipping to the customer. Therefore, manufacturers must ensure the smooth progress of cleaning work.
They usually stack a total of 750 tubes into a honeycomb form. After fixing, the workshop worker uses a compressed air tube with a diameter of about 6 mm at the end to blow compressed air into the hoses to clean the debris. What makes them headache is that they still have a little crumb. They have also tried to increase the pressure of the compressed air tube, and the effect received is still small. The manufacturer contacted Yiyi engineers for help by telephone.
When we lift plastic parts, the problem of static electricity always gives us a headache. The electrostatic hazard is very large, but it is inevitable. Static electricity is usually generated by friction, sliding, and stacking of the surfaces of the objects. Once static electricity is generated on the surface of the object, debris and dust are adsorbed. The magnitude of the electrostatic force depends on the strength of the electrostatic voltage. Even if compressed air is used to purge debris that is absorbed by static electricity, these debris can still stick to the edge and even naughty "jump" from here. To eliminate this static electricity, you must find another, more efficient way. The United States I love static eliminator is undoubtedly the best solution.
The operator is removing debris from the plastic tube
The solution recommended by the United States (EXAIR):
The United States offers a variety of fourth-generation static eliminators available for customers to choose from. For the above customer, the US I Love Engineer recommended the fourth generation ion air gun kit of model 8493. The 8439 Ion Air Gun is a collection of static eliminators and ergonomically designed ion guns. Power/filters and controllers are also included in the kit. The ion gun can effectively amplify the air flow by a factor of five to maximize ion flow while reducing compressed air loss. The resulting ionic gas stream purges residual debris and eliminates static electricity on the surface of the object.
The main function of the controller in the kit is to adjust the amount of ion air; the filter can be used to ensure the purity of the compressed air. They made a small transformation of the production line and purchased the US 6th generation ion spray gun to replace the existing 6MM open tube. After the transformation, the use advantage of the fourth generation of ion guns in the United States was immediately reflected: it can save 50% of compressed air, in other words, save a lot of money. At the same time, the static electricity and residual debris in the pipeline are effectively removed. The noise is small, reducing the processing time from the original 20 minutes to only 7 minutes.
The diversity of the fourth generation of ion eliminator products in the United States can be chosen by customers, so that you can stay away from static electricity! If you are also troubled by static electricity, please contact us as soon as possible.
If you have any questions, please feel free to contact the EXAIR China technical team. Free technical service hotline: 400-803-9247
Fourth Generation Ion Gun Kit Kit Contents